{"product_id":"ev-battery-pack-handling-manipulator","title":"HB Series | Overhead Zero-Gravity Handling System for EV Battery PACK","description":"\u003cul\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"9,0,0\"\u003e\u003cb data-path-to-node=\"9,0,0\" data-index-in-node=\"0\"\u003eApplication:\u003c\/b\u003e Specifically engineered for heavy, large-scale EV Battery PACK trays and finished modules.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"9,1,0\"\u003e\u003cb data-path-to-node=\"9,1,0\" data-index-in-node=\"0\"\u003eInstallation:\u003c\/b\u003e Space-saving overhead rail suspension design.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"9,2,0\"\u003e\u003cb data-path-to-node=\"9,2,0\" data-index-in-node=\"0\"\u003eHandling Experience:\u003c\/b\u003e True zero-gravity pneumatic balancing for effortless, one-handed operation.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"9,3,0\"\u003e\u003cb data-path-to-node=\"9,3,0\" data-index-in-node=\"0\"\u003eSafety First:\u003c\/b\u003e Integrated non-fail pneumatic interlocks prevent catastrophic drops.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp data-path-to-node=\"13\"\u003e\u003cb data-path-to-node=\"13\" data-index-in-node=\"0\"\u003eMastering the Heavyweights of EV Assembly\u003c\/b\u003e The EV battery pack is the single most critical, heavy, and structurally complex component in a modern electric vehicle assembly line. Traditional floor-mounted hoists cannot provide the precision, speed, and damage-free handling that Tier 1 battery manufacturers require.\u003c\/p\u003e\n\u003cp data-path-to-node=\"14\"\u003eThe \u003cb data-path-to-node=\"14\" data-index-in-node=\"4\"\u003eHB Series Overhead Pneumatic Manipulator\u003c\/b\u003e is a custom-engineered solution designed to master this exact challenge. By transforming heavy lifting (capable of handling 500kg+ payloads) into an effortless, weightless operation, we eliminate operator fatigue and protect your high-value components.\u003c\/p\u003e\n\u003cp data-path-to-node=\"15\"\u003e\u003cb data-path-to-node=\"15\" data-index-in-node=\"0\"\u003eKey Engineering Advantages:\u003c\/b\u003e\u003c\/p\u003e\n\u003cul data-path-to-node=\"16\"\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"16,0,0\"\u003e\u003cb data-path-to-node=\"16,0,0\" data-index-in-node=\"0\"\u003eOverhead Rail Integration:\u003c\/b\u003e Suspended from a customizable overhead rail system, this manipulator maximizes your valuable factory floor space and allows for seamless lateral movement across multiple assembly workstations.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"16,1,0\"\u003e\u003cb data-path-to-node=\"16,1,0\" data-index-in-node=\"0\"\u003eZero-Gravity Pneumatic Balancing:\u003c\/b\u003e Utilizing advanced proportional air logic, the system perfectly offsets the weight of the massive battery tray. Operators experience near-zero friction, allowing for millimeter-level precision during the critical mating and positioning phases.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"16,2,0\"\u003e\u003cb data-path-to-node=\"16,2,0\" data-index-in-node=\"0\"\u003e100% Custom Non-Marring Gripper:\u003c\/b\u003e We don't use off-the-shelf clamps. Every HB end-effector is completely bespoke, engineered from your battery pack's 3D CAD data to ensure a secure, scratch-free grip on sensitive aluminum or composite housings.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp data-path-to-node=\"16,3,0\"\u003e\u003cb data-path-to-node=\"16,3,0\" data-index-in-node=\"0\"\u003eAbsolute Fail-Safe Security:\u003c\/b\u003e In EV manufacturing, a dropped battery pack is catastrophic. The HB system features built-in pneumatic safety interlocks and check valves. Even in the event of a total factory air pressure loss, the gripper maintains its hold, ensuring total workplace safety.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp data-path-to-node=\"17\"\u003e\u003cb data-path-to-node=\"17\" data-index-in-node=\"0\"\u003eProven in Tier 1 Facilities\u003c\/b\u003e Tested and validated in our Suzhou engineering facility (FAT), the HB Series is trusted by leading automotive suppliers to keep their assembly lines moving safely and efficiently.\u003c\/p\u003e\n\u003cp data-path-to-node=\"18\"\u003e\u003ca href=\"https:\/\/www.hbtorque.com\/pages\/contact\"\u003e\u003cb data-path-to-node=\"18\" data-index-in-node=\"0\"\u003e[Request a Custom 3D Handling Proposal]\u003c\/b\u003e\u003c\/a\u003eSend us your battery pack dimensions and weight, and our engineering team will design a bespoke handling solution for your specific workflow.\u003c\/p\u003e","brand":"Hbtorque","offers":[{"title":"Default Title","offer_id":52477976707253,"sku":null,"price":0.0,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0998\/7784\/7221\/files\/4K_5.png?v=1777535295","url":"https:\/\/www.hbtorque.com\/es-mx\/products\/ev-battery-pack-handling-manipulator","provider":"HB Torque ","version":"1.0","type":"link"}