Traceable Electric Screwdriver Workstation | FAZIO FQA-TL Torque Data & MES Integration
Traceable Electric Screwdriver Workstation | FAZIO FQA-TL Torque Data & MES Integration
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HB Torque engineers a traceable electric screwdriver workstation around FAZIO FQA-TL low-torque screwdriver platforms for assembly processes that require screw counting, programmable Psets, tightening-curve monitoring and production-data traceability.
Scope: this page covers an HB Torque engineered workstation. FAZIO model names identify compatible integration targets; third-party tools may be customer-supplied or project-specified and are included only when stated in the quotation.
FAZIO FQA-TL Traceable Electric Screwdriver Workstation
The workstation combines the electric screwdriver, tightening controller, process logic, result display and optional MES/PLC communication into one controlled assembly station. It is designed for applications where the operator must follow the correct screw sequence and each fastening result needs to be evaluated and recorded.
Key Capabilities
- Up to eight programmable tightening Psets
- Multi-stage tightening speed and torque strategies
- Torque/angle result judgment and tightening-curve review
- Screw counting with process lockout
- Barcode-guided product or recipe selection
- Automatic program switching for mixed-model production
- MODBUS-TCP communication
- MES or PLC data integration
- Tightening result history and traceability
Available FAZIO FQA-TL Configurations
| Tool model | Torque range | Speed | Length |
|---|---|---|---|
| FQA-TL-010-HLR | 0.3–1.2 N·m | 550 rpm | 223.8 mm |
| FQA-TL-025-HLR | 0.5–2.5 N·m | 600 rpm | 267 mm |
| FQA-TL-050-HLR | 1–5 N·m | 300 rpm | 267 mm |
Catalog specifications include 24 V operation, trigger start, Hex 6.3 bit interface, 3 m / 5 m / 10 m cable options and stated tool accuracy of ±7.5%. Final model selection should be verified against the joint, target torque, cycle time and quality requirements.
Typical Applications
- Automotive electronics and sensor assembly
- Battery modules and wiring products
- Consumer electronics
- Appliance assembly
- Precision mechanical products
- Mixed-model production requiring automatic Pset selection
Process Error Proofing and Traceability
The workstation can be configured so the correct tightening program is selected from a barcode, part signal or line-control command. Screw count, tightening result, process status and available torque/angle data can then be linked to the production record. This helps reduce skipped screws, incorrect programs and untraceable fastening results.
MES / PLC Integration
Where required, HB Torque can integrate the tightening controller with plant data systems using available communication interfaces such as MODBUS-TCP. Final data mapping, handshakes, result fields and storage requirements are defined during project engineering.
Engineered as a Complete Assembly Workstation
HB Torque can integrate the FAZIO screwdriver and controller with fixtures, barcode readers, tool suspension, socket/bit management, operator guidance, result displays and customer MES architecture. The final system is engineered to the process rather than supplied as a fixed off-the-shelf package.
Frequently Asked Questions
Can the workstation automatically select the correct tightening program?
Yes. Program selection can be linked to a barcode, product ID or compatible line-control signal.
Can tightening results be stored and sent to MES?
Yes, subject to the controller interface and the customer’s data requirements. HB Torque defines the result fields and communication logic during engineering.
How do I choose between the 1.2, 2.5 and 5 N·m models?
Selection depends on the required torque range, joint characteristics, speed, bit interface, cycle time and quality requirements.
Can screw-count control be combined with barcode verification?
Yes. A configured workstation can combine part identification, Pset selection, screw counting and result traceability as one controlled process.
Related Tightening Solutions
For precision fastening below this torque range, compare the ESTIC Handy 2000 Micro Fastening Workstation. For position-based error proofing on a reaction arm, see the YEBO B046 Position-Controlled Tightening Workstation.
Explore intelligent tightening tools and systems or request an engineering review for a traceable electric screwdriver workstation.
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